In the world of medical supplies, few devices are as fundamental and life-sustaining as the oxygen mask. For procurement managers like Mark Thompson in the USA, sourcing the right oxygen delivery devices is a critical responsibility that directly impacts patient care. But not all masks are created equal. The type of oxygen mask chosen for a patient depends on their specific respiratory needs, from providing mild supplemental oxygen to delivering life-saving high oxygen concentrations in an emergency. As Allen, a manufacturer of respiratory care products in China, I’ve overseen the production of countless oxygen delivery systems. I understand the subtle but crucial differences in design, flow rate, and function. This guide will unravel the different types of oxygen masks, explaining what they are, when they’re used, and how to choose the right one, ensuring you are equipped to make the best purchasing decisions for your healthcare facility.
What is Oxygen Therapy and Why Are There So Many Oxygen Mask Types?
Oxygen therapy is a medical treatment that provides a patient with supplemental oxygen when their body isn’t able to get enough on its own from room air. This is a common and vital intervention for a wide range of respiratory conditions, from chronic obstructive pulmonary disease (COPD) to acute respiratory failure. The goal is simple: to increase the concentration of oxygen in the lungs and blood, easing the work of breathing and ensuring vital organs get the oxygen they need.
The reason there are so many different types of oxygen masks is that patients’ needs vary dramatically. A patient recovering from surgery might only need a small boost of low-flow oxygen, while a patient in severe respiratory distress might require the highest possible oxygen concentration. Each oxygen mask or device is engineered to deliver oxygen at a specific range of flow rate and concentration. The choice of device allows healthcare professionals to tailor the oxygen therapy precisely to the patient’s condition, avoiding the risks of both under-oxygenation and over-oxygenation. These oxygen delivery systems are the essential tools that make this precise treatment possible.
The Nasal Cannula: The Simple Choice for Low-Flow Oxygen
The nasal cannula is one of the most common and recognizable oxygen delivery devices. It’s not a mask at all, but a flexible piece of tubing with two small nasal prongs that fit into the nostrils. The tube then loops over the ears and is secured under the chin. Its primary advantage is comfort and convenience. Patients can talk, eat, and drink while receiving mild oxygen therapy, which makes it ideal for long-term use of oxygen.
A nasal cannula is a low-flow device, typically used for flow rate settings between 1 and 6 liters per minute (LPM). This delivers an oxygen concentration of approximately 24% to 44%. Because the patient also breathes in room air around the prong openings, the exact concentration can vary. A nasal cannula is the perfect choice for patients who are stable, not in acute distress, and require a modest increase in their oxygen levels. We manufacture various types, including a Disposable PVC nasal oxygen cannula for both infants and adults, designed for comfort and reliable performance. The simplicity of the nasal device makes it a staple in nearly every healthcare setting.

The Simple Face Mask: A Step Up in Oxygen Delivery
When a patient needs a slightly higher oxygen concentration than a nasal cannula can provide, the next step is often the simple face masks. This is a lightweight, clear plastic mask that covers the nose and mouth and is held in place with an elastic strap around the head. It has small holes on the sides that allow exhaled air to escape and also let the patient draw in some room air.
Simple face masks are used for flow rate settings between 6 and 10 LPM, delivering an oxygen concentration of about 40% to 60%. It’s important not to use a flow rate below 6 LPM with this mask is designed, as it can lead to a buildup of carbon dioxide from the patient’s own exhalation. These masks are commonly used for patients who need short-term oxygen therapy, for example, during post-operative recovery or in an emergency transport situation. They provide a higher and more reliable oxygen flow than a cannula but are less precise than more advanced masks.
The Venturi Mask: For Precise Oxygen Concentration
The Venturi mask, also known as an air-entrainment mask, is the go-to device when a medical professional needs to deliver a precise oxygen concentration. This is particularly critical for patients with COPD. For these individuals, receiving too much oxygen can suppress their natural drive to breathe, which is dangerous. The Venturi mask solves this problem with a clever design.
The Venturi mask works by using a special valve or a color-coded adapter at the base of the mask. As oxygen flows at a high velocity through a narrow opening in the adapter, it creates a vacuum that pulls in (entrain) a specific amount of room air. Each color-coded Venturi adapter is designed to mix the oxygen supply with air to achieve a fixed, reliable concentration (e.g., 24%, 28%, 35%, 40%, 50%), regardless of the patient’s breathing pattern. This precision makes the Venturi a vital tool in managing chronic respiratory conditions and preventing complications from oxygen therapy.

The Non-Rebreather Mask: Delivering High Oxygen in Critical Situations
When a patient is in acute distress and requires the highest possible oxygen concentration, healthcare providers turn to the non-rebreather mask. This type of oxygen mask is a critical piece of equipment in emergency medicine, resuscitation, and critical care. The non-rebreather mask covers the nose and mouth and includes a large reservoir bag attached to the bottom.
The mask is designed with a series of one-way valves. One valve sits between the mask and the reservoir bag, allowing the patient to breathe in pure oxygen from the bag but preventing their exhaled breath from going back in. Other one-way valves are located on the exhalation ports on the sides of the mask, allowing exhaled air to escape but preventing room air from being inhaled. This system of one-way valves ensures that the patient is breathing almost 100% oxygen. A non-rebreather is used for high flow rate settings (10-15 LPM) and can deliver an oxygen concentration of up to 95%. These masks are often a bridge to more advanced respiratory support like a BiPAP machine or mechanical ventilation.
What is a Partial Rebreather Mask and How Does it Differ?
The partial rebreather mask looks very similar to a non-rebreather mask, as it also has a reservoir bag. However, there is a key difference in its design and function. The partial rebreather does not have a one-way valve between the mask and the reservoir bag. This means that when the patient exhales, the first part of their breath—which is rich in oxygen from the anatomical dead space of the airway—flows back into the reservoir bag and mixes with the pure oxygen from the supply.
This design allows the patient to "re-breathe" some of their own used oxygen, conserving the supply while still delivering a high concentration. A partial rebreather mask can deliver an oxygen concentration of 60% to 80% at a flow rate of 6 to 10 LPM. It provides a higher oxygen concentration than a simple face masks but less than a non-rebreather. These masks are used for patients who need higher concentrations of oxygen but are not in critical respiratory failure. The choice between a non-rebreather and a partial rebreather depends on how much oxygen the patient’s condition demands.

How Do Healthcare Professionals Choose the Right Oxygen Delivery Device?
Choosing the right oxygen device is a clinical decision based on a thorough patient assessment. Healthcare professionals consider several factors to match the device to the patient’s needs for effective oxygenation.
- Oxygen Requirement: The primary factor is the patient’s required oxygen concentration. A patient with mild hypoxemia might start with a nasal cannula, while someone with severe respiratory distress would immediately be placed on a non-rebreather mask.
- Patient Condition and Stability: A stable patient with a chronic condition like COPD who needs precise, low-level oxygen is a perfect candidate for a Venturi mask. An unstable patient in an emergency requires the high, immediate oxygen flow of a non-rebreather.
- Comfort and Tolerance: For patients requiring long-term oxygen therapy, comfort is key. A nasal cannula allows for more freedom than a full oxygen mask, which can make some people feel claustrophobic.
- Breathing Pattern: The patient’s own breathing pattern can affect the oxygen concentration delivered by low-flow devices like a nasal cannula or simple mask. For patients with irregular breathing, a high-flow or fixed-performance device like a Venturi mask is a better choice.
Common Challenges Patients Face When They Use an Oxygen Mask
While oxygen masks are essential for used in the treatment of many conditions, they are not without challenges. From a design and manufacturing perspective, we are always working to improve comfort and usability. Patients can sometimes feel claustrophobic when a mask covers the nose and mouth. This can cause anxiety and may lead them to remove the mask, interrupting their oxygen therapy.
Skin irritation is another common issue. The pressure from the elastic strap and the mask itself can cause sores or redness, especially with long-term use. A dry nasal passage is a frequent complaint with the nasal cannula, as the continuous oxygen flow can be drying. To mitigate this, the oxygen can be humidified. Ensuring a proper fit is also crucial; a mask that is too loose will leak oxygen, reducing the effective concentration, while one that is too tight is uncomfortable. Creating a comfortable oxygen device that delivers effective therapy is a constant goal. In a hospital setting, these challenges are managed alongside other critical care tasks, such as clearing the airway with a suction connecting tube.

From a Manufacturer’s View: What Defines a Quality Oxygen Mask?
As a manufacturer providing comprehensive respiratory care solutions, quality is embedded in every step of our process. When a hospital or distributor sources oxygen delivery devices, they are placing their trust in the product’s safety and performance.
A quality oxygen mask or nasal cannula is defined by:
- Medical-Grade Materials: The device must be made from soft, pliable, and hypoallergenic materials to minimize skin irritation and ensure patient comfort. All plastics must be non-toxic and odorless.
- Precision Engineering: For devices like the Venturi mask, the adapters must be engineered to exact specifications to ensure they deliver a precise and reliable oxygen concentration. The valves in non-rebreathers must be high-quality to function correctly.
- Ergonomic Design: A good mask is designed to create a secure but comfortable seal. Features like a flexible nose clip and soft, well-designed straps contribute to a better patient experience and better compliance with oxygen therapy.
- Clear and Durable Construction: The mask should be clear to allow healthcare providers to monitor the patient’s lips and nose. All connections for tubing must be secure to prevent accidental disconnection from the oxygen supply.
The Future of Oxygen Delivery: Innovations in Respiratory Care
The field of respiratory care is constantly evolving. While the basic oxygen mask types discussed here remain the foundation of oxygen therapy, innovation continues to improve patient outcomes and comfort. High-flow nasal cannula (HFNC) systems, for example, can deliver heated and humidified oxygen at very high flow rates, providing better oxygenation and comfort than traditional masks for certain patients requiring this level of support.
Smart technology is also entering the space, with sensors that can monitor a patient’s breathing and automatically adjust the oxygen flow. The goal is always to provide the most effective and least invasive therapy possible. As manufacturers, we are committed to being part of this innovation, working with healthcare professionals to develop the next generation of oxygen delivery devices that are safer, more comfortable, and more effective for the various types of oxygen therapy needed in modern medicine.
Key Takeaways
- Nasal Cannula: For comfortable, low-flow oxygen (1-6 LPM), ideal for stable patients.
- Simple Face Mask: For moderate oxygen concentrations (40-60%) at a flow rate of 6-10 LPM.
- Venturi Mask: The best choice for delivering a precise oxygen concentration, crucial for COPD patients.
- Non-Rebreather Mask: An emergency device for delivering the highest possible oxygen concentration (up to 95%) in critical situations.
- Partial Rebreather Mask: Delivers high oxygen (60-80%) and conserves some oxygen by allowing the patient to re-breathe the initial part of their exhaled breath.
- The Right Choice is Clinical: The type of oxygen mask used is determined by the patient’s specific medical needs, condition, and comfort.
Post time: Dec-17-2025



